HZS50 Stationary Concrete Batching Plant

 Host model: JS1000
Mixing power: 37kw

Theoretical output: ≤ 50m³/h
Application scope: Suitable for small and medium-sized construction sites, prefabricated component factories, commercial concrete production plants, as well as bridge construction sites, railways, highways and other mobile concrete supply.

Product Introduction:

The HZS50 concrete mixing plant is a simple configuration of the 60 mixing plant, mainly composed of feeding, batching, mixing, electrical control, and steel structural components. It is a semi-automatic concrete mixing plant that occupies less capital, occupies a smaller area, and has fewer equipment compared to the 60 mixing plant. It is an ideal station building equipment for bridge construction, road engineering, construction sites, and component companies.
Advantages of HZS50 concrete mixing plant:
1. Adopting a modular structure with modular units, installation and relocation are very convenient.
2. Adopting JS1000 double horizontal axis forced concrete mixer, with good mixing quality, short time and high efficiency.
3. The aggregate batching adopts PLD1600 concrete batching machine, which is fast in batching and stable in operation.
4. The water scale, admixture scale, and powder scale are measured using electronic scales, with high accuracy in ingredient preparation.

Mixing system:

The 50 mixing plant adopts JS1000 double horizontal shaft forced mixing host, which has good mixing uniformity and stable and reliable operation.

The mixing system consists of an electric motor, a reducer, a transmission device, a mixing device, a mixing drum, an oil supply system, etc.

◆ It can be used to mix various types of concrete with dry hardness, fluidity, lightweight aggregate, and other proportions, as well as various types of mortar.

The mixer has good mixing quality, short mixing time, low operating noise, reasonable structure, and easy operation and maintenance.

Sand and gravel batching system:

The batching machine of the 50 mixing plant is PLD1600 type, consisting of feeding device, weighing system, conveying device, electrical control system, etc.

According to actual usage needs, a 2-compartment, 3-compartment, or 4-compartment batching machine can be selected.

The PLD1600 has an inverted "cross" shaped design structure, and the weighing system uses a lever and electronic sensor for more accurate and fast measurement.

Conveyor system:

The aggregate conveying system of the 50 mixing plant adopts the lifting bucket conveying method, which has the biggest advantage of occupying small space and saving land resources.

The sand and gravel aggregates are transported by a belt conveyor to the weighing system, and after weighing, they are transported to the lifting bucket of the mixing machine.

The belt conveyor adopts high-quality conveyor belts, which have the characteristics of long conveying distance, stable operation, high continuity, and long service life.

The batching and operation process of aggregates is as follows: batching machine silo → weighing hopper → mixer lifting hopper → mixing host.

Weighing system:

The measuring system of the 50 mixing plant consists of a water scale, an admixture scale, a powder scale, and an aggregate scale.

Aggregates and powders are weighed by weight, and the structure of sand and gravel aggregate scales includes belt scales and bucket scales; The powder weighing structure adopts a bucket scale.

Mixing water and additives are generally measured using flow meters or bucket scales.

Powder storage bin and conveying system:

The powder storage bin and conveying system consist of a cement bin and a screw conveyor.

The operation process is as follows: powder silo → screw conveyor → powder measuring hopper → mixing host.

1. Cement silo

The cement silo is a steel structural component consisting of a cylinder, bracket, valve, arch breaking device, conveying pipe, and dust collector.

The powder is sent into the warehouse through the conveying pipe under pressure, and the pressure gas in the warehouse is discharged through the top dust collector.

The cement silo is equipped with upper and lower level indicators, which can display the empty and full status of the silo.

2. Spiral conveyor

The screw conveyor is responsible for transporting the powder from the powder bin to the powder measuring hopper.

Mainly composed of pipe body, inlet and outlet pipe, spiral shaft, intermediate support seat, power transmission device, etc., it has high transmission rate, good sealing, no dust pollution, can be assembled in sections, and is easy to transport.

Centralized control system:

The control system of the 50 mixing plant is computer-controlled, which can be automatically controlled or manually operated, with simple operation and easy mastery. Using high-precision batching control instruments, the batching is accurate and stable, the calculation method is reliable, and errors are effectively controlled.

◆ Dynamic panel display, which can clearly understand the operation status of each part, and can also store and print report materials. A monitoring system can also be configured, with an intuitive interface that allows for clear and accurate observation of the on-site workflow.

Technical parameters of HZS50 concrete mixing plant:

Equipment model: HZS50 concrete mixing plant Unit parameters
Theoretical productivity m3/h 50
Mixing host model/JS1000
Mixing power kw 37
Feed capacity L 1200
Discharge capacity L 1000
Aggregate particle size pebble/gravel mm 80/60
Batching machine model/PLD1600
Aggregate bin capacity m3 8
Number of aggregate types 2/3/4
Measurement system and accuracy of aggregate kg ± 2%
Cement kg ± 1%
Fly ash kg ± 1%
Water supply kg ± 1%
Additive kg ± 1%
Unloading height m 3.9
Total power kw ≈ 110