HZS25 Stationary Concrete Batching Plant

Model	HZS25	HZS35	HZS50	HZS60	HZS75	HZS90	HZS120	HZS150	HZS180
Discharging Capacity (L)	500	750	1000	1000	1500	1500	2000	2500	3000
Charging Capacity(L)	800	1200	1600	1600	2400	2400	3200	4000	4800
Maximum Productivity(m³/h)	25	35	50	60	75	90	120	150	180
Charging Model	Skip Hopper	Skip Hopper	Skip Hopper	belt conveyor	Skip Hopper	belt conveyor	belt conveyor	belt conveyor	belt conveyor
Standard Discharging Height(m)	1.5~3.8	2~4.2	4.2	4.2	4.2	4.2	3.8~4.5	4.5	4.5
Number of Species of Aggregate	2~3	2~3	3~4	3~4	3~4	4	4	4	4
Maximum Aggregate Size(mm)	≤60mm	≤80mm	≤80mm	≤80mm	≤80mm	≤80mm	≤120mm	≤150mm	≤180mm
Cement/Powder Silo Capacity(set)	1×100T	2×100T	3×100T	3×100T	3×100T	3×100T	4×100T or 200T	4×200T	4×200T
Mixing Cycle Time(s)	72	60	60	60	60	60	60	30	30
Total Installed Capacity(kw)	60	78.5	111	145	110	198.06	210	230	288

Host model: JS500
Mixing power: 18.5kw
Theoretical output: ≤ 25m³/h
Application scope: Suitable for small and medium-sized construction sites, concrete supply with strong mobility such as railways and highways, as well as prefabricated component factories and small commercial concrete production plants.
Product Introduction:
The HZS25 concrete mixing plant is a fully automatic/semi-automatic concrete mixing machinery consisting of feeding, batching, mixing, electrical control, and steel structural components. Hongbin Company has made special improvements through detailed market investigation and research, and combined it with advanced technologies at home and abroad for research and development. The structure is simple, the construction is convenient, and the disassembly is easy, which is suitable for the needs of a large number of customers. It is suitable for small-scale construction sites, prefabricated parts factories, and commodity concrete production plants, and is more suitable for concrete supply with strong mobility such as railways and highways. It has the characteristics of strong mobility.
Main features of HZS25 concrete mixing plant:
1. Adopting a modular structure with modular units, installation and relocation are very convenient.
2. The mixing host and aggregate lifting adopt JS500 double horizontal shaft forced concrete mixer, which has good mixing quality and high efficiency.
3. The aggregate batching adopts PLD800 concrete batching machine, which has accurate measurement and high production efficiency.
4. The water supply and powder materials are measured using electronic scales, with high accuracy in ingredient preparation.
Mixing system:
The 25 type mixing plant adopts JS500 double horizontal shaft forced mixing host, which has strong power, short mixing time, good mixing quality, low operating noise, and reasonable structural design, making operation and maintenance convenient.
◆ Can be used for mixing various types of concrete with dry, hard, flowable, lightweight aggregate, and other proportions.
Sand and gravel batching system:
The batching machine at station 25 is of the PLD800 type, consisting of a feeding device, weighing system, conveying device, electrical control system, etc.
◆ According to actual usage needs, 2, 3, or 4 compartments can be selected.
The weighing system of PLD800 batching machine adopts electronic sensors for fast measurement.
Conveyor system:
The aggregate conveying system of the 25 mixing plant adopts the lifting bucket conveying method, which has the advantages of occupying small space and saving land resources.
The sand and gravel aggregates are transported by a belt conveyor to the weighing system, and after weighing, they are transported to the lifting bucket of the mixing machine.
The batching and operation process of aggregates is as follows: batching machine silo → weighing hopper → mixer lifting hopper → mixing host.
Weighing system:
The measuring system of the 25 mixing plant consists of a water scale, an admixture scale, a powder scale, and an aggregate scale.
Aggregates and powders are weighed electronically, and the structure of the sand and gravel aggregate scale includes a belt scale and a bucket scale; The powder weighing structure adopts a bucket scale;
Water and additives are measured using electronic scales. The water meter uses a water pump for unloading, and the additive uses an electronic sensor for suspended measurement.
Powder storage bin and conveying system:
The powder storage bin and conveying system consist of a cement bin and a screw conveyor.
The operation process is as follows: powder silo → screw conveyor → powder measuring hopper → mixing host.
1. Cement silo
The cement silo is a steel structural component consisting of a cylinder, bracket, valve, arch breaking device, conveying pipe, and dust collector.
The powder is sent into the warehouse through the conveying pipe under pressure, and the pressure gas in the warehouse is discharged through the top dust collector.
The cement silo is equipped with upper and lower level indicators, which can display the empty and full status of the silo.
2. Spiral conveyor
The screw conveyor is responsible for transporting the powder from the powder bin to the powder measuring hopper.
Mainly composed of pipe body, inlet and outlet pipe, spiral shaft, intermediate support seat, power transmission device, etc., it has high transmission rate, good sealing, no dust pollution, can be assembled in sections, and is easy to transport.
Electrical control system:
The control system of the 25 mixing plant is easy to operate and master. Using high-quality ingredient control components, the ingredients are stable, the performance is reliable, and errors are effectively controlled. Manual and automatic control are integrated, and report materials can be stored and printed. A monitoring system can also be configured, with an intuitive interface that allows for clear and accurate observation of the on-site workflow.
Technical parameters of HZS25 concrete mixing plant:
Equipment model: HZS25 concrete mixing plant Unit parameters
Theoretical productivity m3/h 25
Mixing host model/JS500
Mixing power kw 18.5
Feed capacity L 600
Discharge capacity L 500
Aggregate particle size pebble/gravel mm 60/50
Batching machine model/PLD800
Aggregate bin capacity m3 6
Number of aggregate types 2/3/4
Measurement system and accuracy of aggregate kg ± 2%
Cement kg ± 1%
Fly ash kg ± 1%
Water supply kg ± 1%
Additive kg ± 1%
Unloading height m 2-3.9
Total power kw ≈ 65